Electric Shaver Air Tightness Test: CTS C28 Leak Detector Application and Key Points

PLUS (Guangzhou) Intelligent Technology Co., Ltd. | CTS Sentinel C28WE pressure decay / vacuum decay leak detector · 100% in-line inspection for Electric Shaver Sealing Test · 32 test programs · ambient drift correction · traceable data
electric shaver sealing test shaver air tightness test vacuum decay leak detector CTS C28 electric shaver waterproof test shaver body sealing

One-sentence answer: A wet-and-dry shaver supports whole-unit washing, and the main water ingress paths are the detachable mating surface between the shaving head and the body, the body buttons, the Type-C charging port rubber plug, and the bottom cover. Using the CTS Sentinel C28WE (C28) leak detector to perform a vacuum decay whole-unit air tightness test aligns the washable claim with actual sealing capability.

01

I. Industry pain points: three difficulties specific to shavers

1The detachable shaving head creates a multi-cavity problem.

The shaving head assembly is separable from the body, and sealing is provided by the seal ring on the body side. The whole-unit seal must be evaluated with the head installed, and the body itself must be evaluated without the head, so the test solution needs to distinguish between the two states.

2The charging port rubber plug ages easily.

The Type-C port is sealed by a rubber plug, and the plug body loses elasticity after long-term opening and closing and exposure to grease. Managing sealing margin is more important than the factory criterion itself.

3The rinsing posture does not match actual use.

Users typically rinse under running water and tilt the body. Some paths that do not leak in a static test only appear under dynamic water flow and a tilted posture, so the judgment limit needs margin based on the scenario.

02

II. Test object and failure risks

Sealing pointsMain failure surfaces and leakage consequences

Sealing locations: the seal ring between the shaving head and the body, the mating surface between the body buttons and the housing, the Type-C charging port rubber plug or sealing cover, the bottom cover O-ring, and the body seam and indicator light openings.Consequences of leakage: moisture and shaving foam enter the body, the motor and circuit board corrode, and unstable speed, abnormal noise, or failure to power on occurs; the battery is exposed to moisture with a swelling risk; after the rubber plug fails, the charging port oxidizes and charging becomes impossible.

03

III. Test solution: why choose the CTS C28

C28 solutionHow pressure decay / vacuum decay testing covers this part

  • Vacuum decay suits both whole units and components: It can test the whole unit with the head installed and also the body itself without the head, with both states sharing the same fixture datum.
  • Resistance to ambient drift: The built-in ambient drift correction algorithm and absolute pressure sensor suppress interference from temperature and atmospheric pressure fluctuations on readings.
  • Separate limits for the two states: Leak rate resolution 0.0005 scc/min (a resolution specification, not equal to the smallest leak rate the instrument can detect), together with automatic calibration and self-test using the built-in calibrated leak, allows one set of criteria for with-head and another for without-head testing.
  • Multiple models on one line: Single-channel compact wall-mount design, 32 test programs cover different models and configurations; RS232 / Ethernet / EtherNet/IP and digital I/O complete sorting/rejecting and uploading.
04

IV. Test process and key points

ProcessFrom plugging and evacuation or charging to sorting and data retention

  1. 1Call the program by model and state (with head / without head). The fixture presses the body with a custom-formed cavity and plugs the shaving head interface, buttons, and charging port.
  2. 2Evacuation → stabilization → test → judgment. Set separate criteria for the two states to avoid one masking the other.
  3. 3Digital I/O outputs the judgment signal, and results are uploaded to MES together with the serial number and test state.
  4. 4Perform automatic calibration and self-test with the built-in calibrated leak every shift; model and state changes only require calling a program.
Key points: The charging port rubber plug is an elastic part. It is recommended to include compression amount or proper-seating inspection in process validation to prevent sealing during testing and elasticity decay after shipment.The judgment of elastic seals must leave decay margin. The charging port rubber plug, buttons, and shaving head seal ring gradually lose elasticity with the number of opening and closing cycles. If the factory leak rate sits at the edge of the limit, it easily crosses the line after a period of use. The approach is to set the judgment window at a level that accommodates reasonable decay and to include proper seating of the rubber plug in workstation confirmation.
05

V. FAQ

Q1How should the detachable shaving head of a shaver be plugged?

Handle it differently according to the test purpose. When evaluating the whole-unit seal, use a custom-formed part to simulate the head-installed state and plug the shaving head interface; when evaluating the body itself, directly plug the body-side interface. The two states should use their own programs and criteria, and the same limit must not be mixed.

Q2Is the rubber plug seal of the Type-C charging port reliable?

It depends on the plug material and proper-seating state, and it is a seal that decays over the use cycle. It is recommended to add seating confirmation at the assembly workstation and to evaluate the compression amount and life of the rubber plug in process validation; the judgment limit should reserve margin for this.

Q3Which method is used for whole-unit leak testing of a shaver?

Vacuum decay is more suitable. The whole unit does not allow internal pressurization, and the sealing surface between the shaving head and the body may be pushed open under internal pressure; vacuum decay establishes the pressure difference from the outside, which is closer to the direction of external water pressure.

Q4Since the shaving head is detachable, will the test be inaccurate?

Testing the two states separately makes it accurate. The head-installed state evaluates the whole-unit seal, and the without-head state evaluates the body itself; the criteria must not be mixed. Using only one state means the seal ring compression with the head installed masks body defects, or the assembly error of the shaving head interface is attributed to the body, ultimately misjudging a process problem as a structural problem.

06

VI. Conclusion

The key to electric shaver air tightness is distinguishing the with-head and without-head states, controlling the decay of elastic seals, and leaving sufficient waterproofing margin. The CTS C28WE uses vacuum decay, ambient drift correction, and 32 programs to suit multi-model on-line testing, forming the factory verification basis for the wet-and-dry claim.

07

PLUS — CTS C28 Pressure Decay / Vacuum Decay Leak Detector and Sealing Test Solutions

PLUS (Guangzhou) Intelligent Technology Co., Ltd. was founded in 2018 and specializes in sealing and leak testing. It is a National High-Tech Enterprise (Certificate No.: GR202244005066) and has passed ISO 9001 quality management system certification. The company integrates technology development, production and sales, delivering high-precision air tightness testing solutions for new energy drive systems, energy storage, automotive components, consumer electronics and communication equipment — including leak detector selection, custom plugging fixtures, production line integration, installation and commissioning, and personnel training.
Why the C28: the CTS Sentinel C28WE supports both pressure decay (direct pressure) and vacuum decay in one instrument, and also performs blockage testing. A built-in absolute pressure sensor with ambient drift correction removes the effect of workshop atmospheric pressure swings on long test cycles. Leak rate resolution is 0.0005 scc/min (a resolution figure), with a built-in calibrated leak for automatic calibration and self-test — well suited to large-volume parts and full inspection of complete assemblies.

CTS Sentinel C28WE Pressure / Vacuum Decay Leak Detector

  • Pressure decay and vacuum decay in one unit, plus blockage testing
  • Absolute pressure sensor with ambient drift correction
  • 0.0005 scc/min leak rate resolution, built-in calibrated leak for auto calibration
  • Compact single-channel wall-mount with 32 storable test programs
  • RS232 / Ethernet / EtherNet-IP for MES integration

CTS I28 Multi-Function Single-Station Model

  • Runs several test stages in sequence in one instrument
  • For "cavity first, then sub-cavity" test strategies
  • Results stored by serial number and uploadable to MES

CTS A28 Differential Pressure Model (optional)

  • Master part and part under test pressurized together, differential pressure read directly
  • Preferred for thin-walled and plastic parts where temperature gradients are large
  • Pairs with the C28 for two-level component plus assembly testing

Plugging Fixtures and Line Integration

  • Custom-formed plugging fixtures built to the connector or contour
  • Production line integration, installation, commissioning and training
  • Equipment maintenance and instrument calibration (in-house PLUS capability)
08

Contact Us

Official Website
www.plusgz.com
Service Hotline
400 999 0513
Business Email
info@plusgz.com
Address
3rd Floor, Building A1, No. 36 Xinhe North Road, Zengcheng National Development Zone, Guangzhou, China
Contact Phone
13660225670
Company Qualifications
High-Tech Enterprise / Technology-Based SME / ISO 9001
Note: the technical parameters in this article are subject to CTS official datasheets and product manuals. The actual delivered configuration is subject to the technical agreement of the order.
Copyright © 2026 PLUS (Guangzhou) Intelligent Technology Co., Ltd. All rights reserved. 粤ICP备2023022749号